work index covering grinding of fine particles is labelled M. ib (Morrell, 2008). M. ia. values are provided as a standard output from a SMC Test ® (Morrell, 2004. a) whilst M. ib. values can be determined using the data generated by a conventional Bond ball mill work index test (M. ib. is NOT the Bond ball work index). M. ic. and M. ih ...

Get Pricestandard Bond crushing, and rod mill work indices, abrasion indices and by Dawson for Bond Ball Mill Work Index tests using crushed feed, and Standard Autogenous Grinding Design (SAGDesign) Tests, patented by Outokumpu. (See reference 8 below). The comparison of these results gives context to how the various measurements relate to each other and how they can be used to obtain an accurate ...

Get PriceBall-mill scale up (Bond's Law) Data: zBond work index w i zFeed D f and product d size (both 80% cumulative passing) Result: The specific grinding energy w Mill power draw P = wT, where T the mill capacity Mill dimensions (from Tables or charts) 3 Ball-mill scale up Continued Denver method Denver slide rule (circular nomograph) Data (necessary): zFeed size D f and product size d zGiven ore ...

Get PriceGenerally, Bond work index is a common method for selecting comminution equipment as well as estimation of grinding efficiency and calculating required power. In the current research, a simple, fast and accurate procedure is introduced to find the

Get PriceBond rod mill work index; Formulae. Rowland, 2006. The rod mill oversize feed factor (EF 4 RM) is calculated using the greater of the sample's rod mill or crushing work index (which is usually the Wi RM). The optimal feed size and EF 4 are both calculated using whichever is greater. where, R ro = 8 + 5 × (rod length) / (mill diam) units aren't important as long as the mill diameter and rod ...

Get PriceOre Work Index; Ore Feed Size; Ore Density; Rod diameter can be estimated by the expression (Rowland & Kjos): d↓R = 25.4[F↓80↑0.75 / 160 (W↓iρ↓S / 100Φ↓C (3.281D) ↑0.5) ↑0.5] mm; Diagram of a charged rod mill interior [image: (135-8-4)] Reduction Ratio. Reduction ratio ranges from 2 to 200. Typical reduction ratio = 8. The optimum reduction ratio can be determined from the ...

Get PriceCleaning and Storing of Ball Mill Charge after the Bond Work Index Procedure is done: Add about 500 g of silica sand into the mill containing the ball charge. Seal the mill. Rotate for 20 revolutions to clean. Empty the mill charge and sand into the ball try once grinding is complete. Clean out the mill using a brush. Put the lid on the mill.

Get PriceBond Rod Mill Grindability Test. The test determines the Bond Rod Mill Work Index which is used with Bond's Third Theory of Comminution to calculate net power requirements when sizing ball mills*. Various correction factors may have to be applied. The test is a closed-circuit dry grindability test performed in a standard rod mill. It can be performed at mesh sizes ranging from 4 mesh to 65 ...

Get PriceCleaning and Storing of Ball Mill Charge after the Bond Work Index Procedure is done: Add about 500 g of silica sand into the mill containing the ball charge. Seal the mill. Rotate for 20 revolutions to clean. Empty the mill charge and sand into the ball try once grinding is complete. Clean out the mill using a brush. Put the lid on the mill.

Get PriceBall-mill scale up (Bond's Law) Data: zBond work index w i zFeed D f and product d size (both 80% cumulative passing) Result: The specific grinding energy w Mill power draw P = wT, where T the mill capacity Mill dimensions (from Tables or charts) 3 Ball-mill scale up Continued Denver method Denver slide rule (circular nomograph) Data (necessary): zFeed size D f and product size d zGiven ore ...

Get PriceHow Rod Mills Work. Grinding - Rod Mills . Rod Mills, How Do They Work? Rod mills are very similar to ball mills, except they use long rods for grinding media. The rods grind the ore by tumbling within the the mill, similar to the grinding balls in a ball mill. To prevent the conditions leading to rod charge tangling, the length to diameter ratio is maintained at 1.4 to 1.6. Rod mills accept ...

Get PriceA Bond Ball Mill Work Index may also be used in the simulation and optimisation of existing mill(s) and the associated grinding circuit(s). Sample Requirements: A minimum of 8 kg of material crushed to nominally minus 10 mm is preferred. JKTech would stage crush the sample to minus 3.35 mm, as required for the Bond Ball Mill Work Index test feed.

Get PriceIndex (BWi), the Rod Mill Work Index (RWi), the Crusher Work Index (CWi) and the Abrasion Index (Ai). Over the years, it has been determined that Efficiency Factors (EF1 to EF9) should be applied to Equation 1 to drive the corrected power requirement (Rowland, 1982). The equation for Third Theory of Comminution Bond's was originally developed for use with conventional crushing and grinding ...

Get PriceThe Bond rod mill work index is used to calculate the power requirement to grind from ~½" to about 14 mesh. The test has been mainly used for the design of rod mills or primary ball mills, but it can also be used along with the other Bond tests (BWI and CWI) for SAG mill design using semi-empirical relationship [5]. bOnd lOw-enerGy imPAct teSt The Bond low-energy impact test apparatus ...

Get PriceThe Bond ball work index is widely used in the field of minerals processing as an indicator of ore grindability. The work index is determined by means of a locked-cycle test procedure that typically requires seven to eight cycles to stabilise at a re-circulating load of 250%. A typical test requires between three to four kilogram of ore sample and around eight hours of operator time. For ...

Get PriceGenerally, Bond work index is a common method for selecting comminution equipment as well as estimation of grinding efficiency and calculating required power. In the current research, a simple, fast and accurate procedure is introduced to find the

Get PriceThe Bond ball work index is widely used in the field of minerals processing as an indicator of ore grindability. The work index is determined by means of a locked-cycle test procedure that typically requires seven to eight cycles to stabilise at a re-circulating load of 250%. A typical test requires between three to four kilogram of ore sample and around eight hours of operator time. For ...

Get PriceCORRELATION BETWEEN BOND WORK INDEX AND MECHANICAL PROPERTIES OF SOME SAUDI ORES Gamal S. Abdel Haffez ... The Bond grindability test has been widely used for predictions of ball and rod mill energy requirements and for selection of plant scale comminution equipment [5]. In most mining operations, blasting, crushing, and grinding are necessary parts of the comminution process. .

Get PriceA Bond Ball Mill Work Index may also be used in the simulation and optimisation of existing mill(s) and the associated grinding circuit(s). Sample Requirements: A minimum of 8 kg of material crushed to nominally minus 10 mm is preferred. JKTech would stage crush the sample to minus 3.35 mm, as required for the Bond Ball Mill Work Index test feed.

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